The process consists of using the energy of a laser beam to melt the deposition powder on the part. The LaserCarb process is a hard surfacing process that adds an anti abrasion material to the wear parts. After forging, the wear zone of the component is submitted to a specific laser cladding (lasercarb technology). The fluid end was closed-die forged with a near-net shape to minimize machining, which increases the endurance limits of the intersecting bore. The product represents a single block fluid end with premium anti-wear protection for increased asset’s lifetime and improved pump efficiency. Setforge and Technogenia – 2 European companies, leaders in their respective fields – forging and anti-wear protection combined their know-how to design and manufacture an innovative fluid end solution able to face the sector’s challenges. Therefore one-block solutions are preferable. Furthermore, cracks in stainless fluid ends are found more frequently in welded areas than in non-welded areas. This challenge can be overcome through an advanced geometry design and the choice of a top-quality, high-strength stainless steel. One of the most common reasons for a fluid end to fail is fatigue cracking due to the metal fatigue and corrosion. Given the industry’s fast paced development and high competition, saving money and increasing profitability and productivity are main objectives. Fluid ends can be as well one of the biggest concerns in terms of performance and cost for fracking companies when they fail permanently. Exposed to the constant pressure of water and chemicals, and the extreme environments of the fracking process, the fluid end can easily fail if it is not properly manufactured and maintained. The fluid end is one of the most critical components of the pressure pumping industry. A Single Block Fluid End for a Better Fracking Performance Given the complexity of the process and the possible environmental concerns, the market is in a constant search of innovative, durable solutions. The current practice of horizontal drilling was introduced in the 1980’s and has continued to evolve. The conventional hydraulic fracturing in vertical wells has been used for over 50 years to improve the flow of oil and gas from common reservoirs. Natural gas or oil is released through the formed fissures and is drawn back up the well to the surface where it can be collected, processed and refined. The term fracking refers to how the rock is fractured apart by the high-pressure mixture. The technique is usually performed by injecting water, sand and chemicals under high pressure into low –permeability rocks (as sandstone, shale and some coal beds). Hydraulic Fracturing is an oil and gas well development process used to create fractures in the rock and as well increase the size, extent, and connectivity of existing ones. What Is Hydraulic Fracturing and How Does It Work? Therefore the sector is in a constant search of innovative and highly reliable products. The industry professionals emphasize that pollution is usually the result of bad practice and could be easily prevented by experienced workforce and better solutions. Other concerns are related to the possible contamination of ground water and surface pollution. One of the main concerns involves the huge amount of water that should be used, which is 100 times more than with traditional extraction methods. There are hydrocarbons released during the process.ĭespite its success and highly appreciated economical gain, fracking has recently become quite controversial in an environmental context. The technique represents a horizontal directional drilling combined with water, sand and chemicals at high pressure to fracture rocks. Hydraulic fracturing or, as it is commonly called fracking has made inaccessible oil and natural gas sources in tight geologic formations easier to reach and thus gave countries a greater energy independence. The Setforge-Technogenia Fluid End Offers Hydraulic Fracturing Reliability and Cost Efficiency
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